12V PWM Controller with Hot-Swap
______________________________________________________________________________________   17
n-Channel MOSFET Selection
Select the external n-channel MOSFET according to the
applications current level. The MOSFETs on-resis-
tance (R
DS(ON)
) should be chosen low enough to have
a minimum voltage drop at full load to limit the MOSFET
power dissipation. High R
DS(ON)
can cause output rip-
ple if the board has pulsing loads. Determine the
device power-rating requirement to accommodate a
short circuit on the board at startup.
In normal operation, the product of pass MOSFET
R
DS(ON)
and I
IN
should not exceed the circuit-breaker
threshold (600mV).
PWM Controller Design
Procedures
Setting the Undervoltage Lockout
Connect an external resistive divider from PWM_IN to
PUVLO to AGND to override the internal PWM UVLO
divider. The rising threshold at PUVLO is set to 1.220V
with 120mV hysteresis. First, select the PUVLO to
AGND resistor (R2), then calculate the resistor from
PWM_IN to PUVLO (R1), using the following equation:
where V
PWM_IN
is the input voltage at which the con-
verter needs to turn on, V
PUVLO
= 1.220V, and R2 is
chosen to be less than 20k& (see Figure 4).
Leave PUVLO unconnected for the default PWM UVLO
threshold. In this case, an internal voltage-divider moni-
tors the supply voltage at PWM_IN and allows startup
when PWM_IN rises above 7V (typ).
Setting the Output Voltage
Connect a resistive divider from OUT to FB to AGND to
set the output voltage. First, calculate the resistor from
OUT to FB using the guidelines in the Compensation
Design Guidelines section. Once R3 is known, calcu-
late R4 using the following equation:
where V
FB
= 0.8V.
Inductor Selection
Three key inductor parameters must be specified for
operation with the MAX5950: inductance value (L), peak
inductor current (I
PEAK
), and inductor saturation current
(I
SAT
). The minimum required inductance is a function of
operating frequency, input-to-output voltage differential,
and the peak-to-peak inductor current (I
P-P
). Higher
I
P-P
allows for a lower inductor value. A lower induc-
tance value minimizes size and cost and improves
large-signal and transient response, but reduces effi-
ciency due to higher peak currents and higher peak-to-
peak output voltage ripple for the same output
capacitor. A higher inductance increases efficiency by
reducing the ripple current; however, resistive losses
due to extra wire turns can exceed the benefit gained
from lower ripple current levels, especially when the
inductance is increased without also allowing for larger
inductor dimensions. A good rule of thumb is to choose
I
P-P
equal to 30% of the full-load current. Calculate the
inductor using the following equation:
V
IN
and V
OUT
are typical values so that efficiency is
optimum for typical conditions. The switching frequen-
cy is programmable between 100kHz and 1000kHz
(see the Oscillator/Synchronization Input (SYNCIN)/
Synchronization Output (SYNCOUT) section). The
peak-to-peak inductor current, which reflects the peak-
to-peak output ripple, is worst at the maximum input
voltage. See the Output Capacitor Selection section to
verify that the worst-case output current ripple is
acceptable. The inductor saturation current (I
SAT
) is
also important to avoid runaway current during continu-
ous output short-circuit conditions. Select an inductor
with an I
SAT
specification higher than the maximum
peak current.
L
V
V    V
V    f
I
OUT   IN
OUT
IN    SW
P  P
=

(
)
?/DIV>
?/DIV>


R
R
V
V
OUT
FB
4
3
1
=

?/DIV>
?/DIV>
?/DIV>
?/DIV>
?/DIV>
?/DIV>
R
R
V
V
PWM  IN
PUVLO
1
2
1
   
_
=
?/DIV>

?/DIV>
?/DIV>
?/DIV>
?/DIV>
?/DIV>
?/DIV>
PWM_IN
R1
R2
PUVLO
Figure 4. External PWM UVLO Divider
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